How Are Sports Jerseys and Kits Made?


Sports kits are crafted through a highly complex process with many steps. It starts with selecting breathable fabrics, choosing cuts tailored for individual athletes, and then designing and printing logos and badges. I am going to share the entire process in more detail.

Recently, big companies like Nike and Adidas started focusing more on fabrics as it helps players’ bodies adapt quickly to the temperature. The original player version of these could even cost up to $400-500 per kit in Retail. An Average Real Madrid Kit can cost you around €90-200

Fabrication Process

Fabrics used in cloths are typically woven or knitted together to form a multi-fiber material that’s durable, strong, and flexible. Standard fabrics include polyester, cotton, and an elastane-like polyester compound.

Football jerseys are typically constructed out of polyester – a highly breathable fiber. This yarn is spun into fabric and knitted to form the entire jersey. Other threads like stretchy materials like lycra or spandex may also be woven into the design for extra stretchability. The fabrics of the kit depend on the Jersey maker Company.

The Kits are made to make you feel comfortable!

Designing a soccer jersey that allows for a stretch without losing shape is essential. It helps reduce the likelihood of injuries and provides players with better comfort during play.

Breathable materials are essential for preventing sweat accumulation on the skin and keeping athletes cool. That is why many athletic apparel companies are now developing materials designed to regulate temperature during playtime.

Poly mesh is another popular lightweight, breathable jersey material. It works great for team sports because it allows players to move freely while still staying protected from external elements. This material can come as a single mesh or combined two-way stretch meshes.

This type of jersey is ideal for fans who like a straightforward design that’s easy to recognize when watching their favorite team play. Additionally, it is an effective solution for athletes who tend to get wet during games, as it helps keep them dry while playing.

Stitching is done to give it a perfect shape taking the player’s body.

Cutting and stitching sports jerseys & kits is a delicate process that requires precision and skill. This ensures the uniform fits perfectly on the wearer, enabling them to perform optimally on the field. In India, a single Al Nassr DLS 23 Kit can cost you up to 2500 INR.

Various methods exist for adding a name or number to the jerseys, such as heat transfer, screen printing, and embroidery. Digitally printed full-colour numbers offer the advantage of being pre-aligned and needing only one application on the jersey – making it cost-effective and ideal for teams looking to maximize their budgets.

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Digitally printed

Embroidered numbers are an economical and practical way to customize a jersey. They cover more area than screen-printed numbers, so you only need many colors for each design.

Though most are familiar with embroidered numbers, digitally printed numbers are becoming increasingly popular. This printing method can be ideal for teams that want to save money and time while maximizing their branding. While customizing a kit from a club’s official jersey store, You can get it done for as low as $5 per customization.


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